When a line stops at 3 a.m., the right engineer knows in seconds. Once.
Tocsio turns device floods into one alert, notices when a machine goes silent, and reaches remote engineers, shift leads and the vendor's service team, without letting the raw stream into your corporate monitoring.
PLCs, sensors and meters over MQTT, OPC UA, syslog, SNMP traps
buffer, deduplication, per-device limits, quarantine
one incident, escalation, status for every audience
the right engineer; states and alerts, never the raw stream
What goes wrong on the floor
Device floods
One broken sensor sends thousands of messages. Tocsio groups them into one alert with a counter and quarantines the source, so it cannot drown the rest.
Silent devices
No message is a message: a controller or gateway that stops reporting raises an alarm of its own.
Remote engineers
Maintenance, quality and the vendor's remote service are reached on their phones, with what they need to act: which machine, how bad, since when, who else is on it.
Shift handover
The next shift opens one timeline: what happened, who is on it and what is still open.
Your monitoring gets states, not streams
Feeding every device message to the corporate monitoring drowns the alerts that matter and multiplies a bill priced per gigabyte or per metric. Tocsio keeps the raw stream at the edge and passes on states, aggregates and alerts.
A buffer absorbs spikes and replays after an outage, and the path watches itself: queue lag, rejected messages and processing time are alarms too, so zero alerts never just means a broken pipe.
- MQTT
- OPC UA
- syslog
- SNMP traps
- e-mail from SCADA and building systems
PLCs, sensors and meters over MQTT, OPC UA, syslog, SNMP traps
buffer, deduplication, per-device limits, quarantine
one incident, escalation, status for every audience
the right engineer; states and alerts, never the raw stream
OT stays OT
Data flows one way, from the OT network to IT through a DMZ. The edge gateway reads telemetry and never sends commands to controllers: reading and control stay separate, following the zones-and-conduits model of IEC 62443.
- One-way flow from OT to IT
- Read-only accounts for telemetry
- Per-device rate limits and quarantine
- Runs on your own hardware when it must
- Primary on callpush · 0 min
- Secondary on callSMS · 5 min
- Shift leadvoice call · 10 min
- Vendor's remote servicee-mail and call · 20 min
Tell us about your plant.
How many devices, which protocols, and who must be reached at night. A 30-minute call, then a pilot on one line or one site.